Blodgett Hot Beverage Maker KLS E 100 User Manual

PARTS LIST  
SELF-GENERATING STEAM KETTLES  
MODELS: KLT-E 20, 30, 40, 60, 80, 100  
KLS-E 20, 30, 40, 60, 80, 100  
KPS-E 20, 30, 40, 60, 80, 100  
Revised June 18, 2007  
BLODGETT OVEN CO 44 lakeside Ave Burlington, VT 05446  
Tel. 800-331-5842 Fax 802-860-3732 www.blodgett.com  
 
PARTS LIST, SELF-GENERATING STEAM KETTLES, MODELS KLT, KLS, KPS  
ITEM  
PART NO.  
DESCRIPTION  
QUANTITY  
20 30 40 60 100  
80  
1. 40098  
Hex Bolt, 5/16 - 18 x 3/4 inches  
Element Assembly, 208V, 12 kW  
Element Assembly, 220/380V, 12 kW  
Element Assembly, 240/416V, 12 kW  
Element Assembly, 480V, 12 kW  
Element Assembly, 600V, 12 kW  
Element Assembly, 208V, 15 kW  
Element Assembly, 220/380V, 15 kW  
Element Assembly, 240/416V, 15 kW  
Element Assembly, 480V, 15 kW  
Element Assembly, 600V, 15 kW  
Element Assembly, 208V, 18 kW  
Element Assembly, 220/380V, 18 kW  
Element Assembly, 240/416V, 18 kW  
Element Assembly, 480V, 18 kW  
Element Assembly, 600V, 18 kW  
Element Assembly, 208V, 24 kW  
Element Assembly, 220/380V, 24 kW  
Element Assembly, 240/416V, 24 kW  
Element Assembly, 480V, 24 kW  
Element Assembly, 600V, 24 kW  
Element Assembly, 208V, 33 kW  
Element Assembly, 220/380V, 33 kW  
Element Assembly, 240/416V, 33 kW  
Element Assembly, 480V, 33 kW  
Element Assembly, 600V, 33 kW  
4
1
1
1
1
1
4
4
4
4
**  
2. 41367  
41368  
41369  
41370  
42221  
41371  
41372  
41373  
41374  
42222  
41375  
41376  
41377  
41378  
42220  
41379  
41385  
41380  
41381  
42223  
41382  
41386  
41385  
41384  
40159  
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3. 41619  
4. 41883  
5. 43498  
6. 43498  
Element Gasket  
1
Power Switch  
1
1
1
Pilot Light - Low Water  
Pilot Light - Temperature  
3
 
PARTS LIST, SELF-GENERATING STEAM KETTLES, MODELS KLT, KLS, KPS  
ITEM  
PART NO.  
DESCRIPTION  
QUANTITY  
7. 41006  
Dial  
1
8. 40994  
9. 41887  
10. 40151  
11. 40907  
12. 41609  
13. 43413  
** 14. 41565  
41568  
Bezel  
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Thermostat  
“O” Ring  
Pressure Gauge  
Pressure Gauge Mounting Plate  
Hex Bolt, 5/16 - 18 x ½ inches  
Bottom Cover, (42473), KLT-20  
Bottom Cover, (43120), KLT-30  
Bottom Cover, (43122), KLT-40  
Bottom Cover, (43124), KLT-60  
Bottom Cover, (43126), KLT-80  
Bottom Cover, (43128), KLT-100  
Bottom Cover, (43119), KLS-20  
Bottom Cover, (43121), KLS-30  
Bottom Cover, (43123), KLS-40  
Bottom Cover, (43125), KLS-60  
Bottom Cover, (43127), KLS-80  
Bottom Cover, (42472), KLS-100  
Bottom Cover, KPS-20  
41571  
41574  
41577  
41580  
41566  
41569  
41572  
41575  
41578  
41582  
41342  
41343  
Bottom Cover, KPS-30  
41344  
Bottom Cover, KPS-40  
41345  
Bottom Cover, KPS-60  
41346  
Bottom Cover, KPS-80  
41347  
Bottom Cover, KPS-100  
15. 40415  
Connector, 1/4 cc x 1/4 FPT  
16. 40205  
17. 40425  
18. 42824  
42825  
Connector, Thermostat  
1
1
1
1
1
1
Connector, 1/4 cc x 3/8 MPT  
Copper Tube 1/4 x 26", 20 Gal.  
Copper Tube, 1/4 x 28", 30, 40 Gal.  
Copper Tube, 1/4 x 29", 60 Gal.  
Copper Tube, 1/4 x 33", 80 Gal.  
42826  
42827  
4
 
PARTS LIST, SELF-GENERATING STEAM KETTLES, MODELS KLT, KLS, KPS  
ITEM  
PART NO.  
DESCRIPTION  
QUANTITY  
42828  
Copper Tube, 1/4 x 35", 100 Gal.  
1
** 19. 40943  
Contactor, 208, 220, 240V - 12, 15,  
18 kW  
2
40943  
Contactor, 380, 220/380, 416, 240/416,  
480, 600V, -12, 15, 18 kW  
1
40920  
40920  
Contactor, 208, 220, 240V- 24 kW  
Contactor, 480, 600V, 24 kW  
Contactor, 208, 220, 240V - 33 kW  
Contactor, 480, 600V -33 kW  
Level Control  
2
1
2
1
1
2
2
1
1
1
40923  
40923  
20. 40928  
** 21. 41769  
41765  
Fuse Block, 600V  
Fuse 1 Amp., 600V (380V-600V)  
Transformer, 380V, 415V  
Transformer, 480V  
** 22. 40977  
40980  
40985  
Transformer, 600V  
23. 41038  
Transformer Fuse Block Mounting  
Bracket  
1
24. 40733  
25. 40734  
End Section  
Terminal Block Section  
Rail  
1
3
1
*
42742  
** 26. 41559  
Component Mounting Plate (43113), 20  
Gal.  
1
1
1
1
1
41560  
Component Mounting Plate (43114), 30  
Gal.  
** 26. 41561  
41562  
Component Mounting Plate (43115), 40  
Gal.  
Component Mounting Plate (43116), 60  
Gal.  
41563  
Component Mounting Plate (43117),  
80, 100 Gal.  
27. 40930  
28. 41044  
29. 40613  
Probe  
1
1
1
Down Tube  
Relief Valve  
5
 
PARTS LIST, SELF-GENERATING STEAM KETTLES, MODELS KLT, KLS, KPS  
ITEM  
PART NO.  
DESCRIPTION  
Air Vent Assembly  
QUANTITY  
30. 40548  
1
** 31. 41598  
41599  
Control Box Cover (41256), 20 Gal.  
Control Box Cover (41257), 30 Gal.  
Control Box Cover (41258), 40 Gal.  
Control Box Cover (41259), 60 Gal.  
Control Box Cover (41260), 80 Gal.  
Control Box Cover (41261), 100 Gal.  
Decal (30, 40, 60, 80, 100 Gal.)  
Decal (20 Gal.)  
1
1
1
1
1
1
1
1
41600  
41601  
41602  
41603  
*
32. 42114  
42113  
*
NOT SHOWN.  
** SELECT AS REQUIRED.  
6
 
PARTS LIST, SELF-GENERATING STEAM KETTLES, MODELS KLT, KLS, KPS  
TILT CONSOLE PARTS  
FIGURE 2  
7
 
PARTS LIST, SELF-GENERATING STEAM KETTLES, MODELS KLT, KLS, KPS  
ITEM  
1.  
PART NUMBER  
41554  
DESCRIPTION  
QUANTITY  
Hand Wheel  
1
1
1
2.  
40101  
Set Screw 3/8 -16 x ½ inches  
Tilt Shaft  
3.  
41236  
4.  
41095  
Segment Gear & Worm Gear Kit  
(Includes items 5 to 11)  
5.  
6.  
40082  
40266  
40113  
40132  
40249  
40123  
40126  
40258  
41090  
40108  
40206  
41586  
Set Screw, 1/4 - 20 x ½  
Tension Pin, 3/16 Dia. x 5/8  
Nut ½ - 13  
1
1
1
1
1
1
1
2
2
1
1
1
7.  
8.  
Lock Washer ½  
Bolt ½ - 13 x 2  
9.  
10.  
11.  
12.  
13.  
14.  
15.  
16.  
Key Woodruff  
Retaining Ring  
Jam Nut  
Thrust Bearing  
Nut, 3/8 - 16  
Set Screw, 3/8 - 16 x 1 3/4  
Outbore Bearing complete with extension -  
used on spring assist covers only - specify  
model.  
17.  
18.  
19.  
20.  
21.  
42124  
42125  
41585  
42013  
40840  
Stainless Steel Washer  
Bolt  
1
1
1
1
1
Outbore Bearing  
Ground ID Tag  
Ground Lug  
8
 
PARTS LIST, SELF-GENERATING STEAM KETTLES, MODELS KLT, KLS, KPS  
ITEM  
22.  
PART NUMBER  
40103  
DESCRIPTION  
Bolt 3/8-16 x 1 inch  
QUANTITY  
4
23.  
24.  
25.  
26.  
27.  
28.  
29.  
30.  
31.  
40100  
Lock Washer 3/8 inch  
Block Bearing  
4
41591  
1
40816  
Micro Switch Bracket  
Micro Switch  
1
40938  
1
40742  
Micro Switch Activator Bracket  
Terminal Block Bracket  
Spacer, 1/16" Thick  
Terminal Block  
1
42711  
1
41071  
As Required  
40734  
3
1
1
1
1
1
1
40733  
End Section  
*
42742  
Rail  
* 32.  
33.  
40076  
Screw, Console Cover, 10 - 32 x ½ inches  
Decal - Tilt  
42342  
34.  
41091  
Washer, 3/4 ID x 1-1/4 OD  
Cotter Pin S.S. 3/16" x 1"  
35.  
41092  
* NOT SHOWN  
9
 
PARTS LIST, SELF-GENERATING STEAM KETTLES, MODELS KLT, KLS, KPS  
PARTS LIST  
FIGURE 3  
ITEM  
1.  
PART NUMBER  
DESCRIPTION  
QUANTITY  
43254  
40245  
40371  
40076  
Adjustable Flanged Foot  
Console Box  
3
1
1
1
2.  
3.  
4.  
Console Cover  
Screw 10 - 32 x ½  
10  
 
PARTS LIST, SELF-GENERATING STEAM KETTLES, MODELS KLT, KLS, KPS  
SPRING ASSIST HINGE ASSEMBLY  
FIGURE 4  
11  
 
PARTS LIST, SELF-GENERATING STEAM KETTLES, MODELS KLT, KLS, KPS  
ITEM  
PART  
NUMBER  
DESCRIPTION  
HINGE ASSEMBLY  
QUANTITY  
42112  
41543  
41546  
43106  
41100  
41526  
41535  
41536  
41537  
41528  
41529  
41530  
43107  
41520  
40098  
40259  
42713  
1.  
2.  
Lock Pin  
1
1
1
1
1
1
1
1
1
1
1
1
1
4
1
1
End Lock Plate  
3.  
Stationary Disc  
4.  
Core  
5.  
Spring  
** 6.  
Handle Assembly, 20 Gallon Kettle  
Handle Assembly, 30 Gallon Kettle  
Handle Assembly, 40 Gallon Kettle  
Handle Assembly, 60 Gallon Kettle  
Handle Assembly, 80 Gallon Kettle  
Handle Assembly, 100 Gallon Kettle  
Rotary Disc  
7.  
8.  
End Stop Plate  
9.  
Cap Screws  
10.  
11.  
Knob  
Mounting Plate Assembly - Tilting Models  
Only  
** 12.  
41512  
41513  
41514  
41515  
41516  
41517  
Covers, 20 Gallon Kettle  
Covers, 30 Gallon Kettle  
Covers, 40 Gallon Kettle  
Covers, 60 Gallon Kettle  
Covers, 80 Gallon Kettle  
Covers, 100 Gallon Kettle  
1
1
1
1
1
1
** SELECT AS REQUIRED.  
12  
 
PARTS LIST, SELF-GENERATING STEAM KETTLES, MODELS KLT, KLS, KPS  
HINGE ASSEMBLY  
FIGURE 5  
ITEM  
1.  
PART NUMBER  
40259  
DESCRIPTION  
QUANTITY  
Knob  
1
1
1
1
2
4
2
1
1
1
1
1
1
** 2.  
42158  
Handle Assembly, 20 Gallon Kettle  
Handle Assembly, 30 Gallon Kettle  
Handle Assembly, 40 Gallon Kettle  
Bolt  
42159  
42161  
3.  
4.  
5.  
6.  
40109  
43389  
Fibre Washer  
40111  
Nut  
41512  
Cover, 20 Gallon Kettle  
Cover, 30 Gallon Kettle  
Cover, 40 Gallon Kettle  
Cover, 60 Gallon Kettle  
Cover, 80 Gallon Kettle  
Cover, 100 Gallon Kettle  
41513  
41514  
41515  
41516  
41517  
* * SELECT AS REQUIRED  
13  
 
PARTS LIST, SELF-GENERATING STEAM KETTLES, MODELS KLT, KLS, KPS  
DRAW-OFF VALVE  
FIGURE 6  
ITEM PART NUMBER  
DESCRIPTION  
1 - ½" DRAW-OFF VALVE ASSEMBLY  
Acorn Nut 10-24 UNC  
Handle, Stainless Steel  
Gland Nut  
QUANTITY  
40553  
1.  
2.  
3.  
4.  
5.  
6.  
7.  
41809  
40662  
40559  
40560  
40562  
40561  
43246  
1
1
1
1
1
1
1
Bonnet  
“O” Ring  
Stem Assembly  
Valve Body  
14  
 
PARTS LIST, SELF-GENERATING STEAM KETTLES, MODELS KLT, KLS, KPS  
ITEM  
PART NUMBER  
40554  
DESCRIPTION  
2" DRAW-OFF VALVE ASSEMBLY  
Acorn Nut 10-24 UNC  
Handle, Stainless Steel  
Gland Nut  
QUANTITY  
1.  
2.  
3.  
4.  
5.  
6.  
7.  
41809  
1
1
1
1
1
1
1
40662  
40563  
40564  
Bonnet  
40566  
“O” Ring  
40565  
Stem Assembly  
42481  
Valve Body  
ITEM  
PART NUMBER  
DESCRIPTION  
QUANTITY  
40556  
3" DRAW-OFF VALVE  
ASSEMBLY  
1.  
2.  
3.  
4.  
5.  
6.  
7.  
40567  
40568  
40569  
40570  
40572  
40571  
43248  
Acorn Nut, 7/16-14 UNC  
Handle, Stainless Steel  
Gland Nut  
1
1
1
1
1
1
1
Bonnet  
“O” Ring  
Stem Assembly  
Valve Body  
15  
 
PARTS LIST, SELF-GENERATING STEAM KETTLES, MODELS KLT, KLS, KPS  
SPRING ASSIST COVER ASSEMBLY FOR FIELD INSTALLATION ON KLT MODELS  
PART NUMBER  
40701  
MODEL  
KLT-20  
KLT-30  
KLT-40  
KLT-60  
KLT-80  
KLT-100  
40702  
40703  
40704  
40705  
40706  
16  
 

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